Laser Powder Bed Fusion of NbTi Low-Temperature Superconductors

This study investigates the superconducting properties of additive manufactured in-situ NbTi alloy using laser powder bed fusion. Laser parameters were optimised for a maximum microstructural density and lowest Nb segregation fraction. These characters have been achieved at the sample built with an energy density of 3.33J/mm2, where it shows a density value of 6.12g/cm3, undissolved Nb fraction of 0.05%, and randomly distributed equiaxed grains with an average size of 10-20 μm. Post-processing of the as-fabricated (AF) sample was explored as a route to collapse residual porosity and dissolve residual segregated Nb particles using hot isostatic pressing (HIP) and heat treatment, respectively. HIPing resulted in a decrease of the undissolved Nb particle fraction to 0.035%. Heat treatment at 1250°C for 24h, followed by aging at 400°C for 2h, was found to result in the complete dissolution of Nb particles and precipitation of the ɑ-Ti phase that works as pinning centres to increase the superconducting properties. The grain size increased in both post-processes to 400-500 μm. Electrical and magnetic properties were also measured for the AF, HIP and heat-treated samples. The thermal variation of electrical resistivity showed a critical temperature (Tc) range of 9.8-9.0K, 9.6-9.1K and 9.9-8.8K for the AF, HIP, and heat-treated samples, respectively, which were close to the values obtained from magnetic measurements. The critical current density (Jc) was calculated using Bean’s model employing the magnetic hysteresis loops. The AF condition showed a negligible value of Jc (5×10-3kA/mm2), which improved to 0.28kA/mm2 and 2.65kA/mm2 for the HIPed, heat treated conditions, respectively (at 4.2K, 5T). Mechanical tensile testing was performed for the heat-treated sample to ensure both mechanical and superconducting properties would achieve the required performance, where achieves ultimate tensile strength value of 930MPa, with 8% elongation.