Superhydrophobic Cement with Hierarchically Tunable Pore Structure by Additive Manufacturing Towards Super Sound Absorption

Noise pollution as a form of environmental problem can have significant negative impacts on human health and the economy. To address this issue, a variety of noise-reduction construction materials have been developed. However, most present noise reduction materials suffer from a narrow absorbing band due to the simple pore structure which restricts their ability to absorb sound energy across a wide frequency range. Here, we demonstrate a hydrogel templating method and create hierarchically structured cement-based materials with tunable pore sizes by means of additive manufacturing. The introduction of this hierarchically tunable structure with micro-nano pores generated by cement hydration contributes to the formation of multi-scale pores (micro-, meso- and macropores), which achieves a sound absorption coefficient of 0.89 at 1000 Hz and ensures broadband acoustic absorption performance (noise reduction coefficient of 0.54, around 50 % improvement compared to traditional construction sound absorption materials). Meantime, this lightweight material has good compressive strength (1.31 MPa) and superhydrophobicity (water contact angle of 152.5 degrees), together with thermal conductivity (0.088 W m- 1 K-1) and excellent fire resistance. This study provides a new approach for designing cement-based materials with super sound absorption.