Investigation on dynamic mechanism of fault slip and casing deformation during multi-fracturing in shale gas wells.

Fracturing horizontal well casing deformation has become very prominent, particularly in tectonic stress-concentrated shale gas fields, limiting the efficient development progress of shale gas. The main failure mode of casing shearing deformation had been attributed to fault slip caused by multi-fracturing. The current research did not provide a clear picture of the dynamic evolution relationship between hydraulic fracturing, fault slip, and casing deformation. In this paper, the dynamic model of fault slip induced by formation pressure change is established, incorporating the effects of stress drop, physical change of friction, and casing and cement-sheath resistance loads. The discontinuous displacement approach and explicit/implicit coupling iteration methods are used to reveal the relationships between the effective normal stress, shear stress, friction coefficient, and sliding velocity during the fault slip process. Furthermore, the microscopic process of casing deformation sheared by fault slip is investigated using static equilibrium theory, and a characterization method for determining the amount casing deformation caused by real-scale fault slip is proposed. The results show that three stages exist in the process of casing deformation sheared by fault slip, including trigger activation stage, accelerated slip stage, and deceleration slip stage. Fault slip is clearly influenced by fault strike. To reduce the amount of fault slip, the fault direction with the maximum in-situ stress should be avoided as much as possible. Serious casing deformation still occurs for large-scale activated faults even though the optimization measure of wellbore structure has been well taken. To fundamentally reduce the possibility of casing shear deformation, it is necessary to prevent fault slip through optimizing the design of hydraulic fracturing. This study lays the theoretical groundwork for the casing deformation control method in shale gas wells.