Energetic, Exergetic, and Techno-Economic Analysis of A Bioenergy with Carbon Capture and Utilization Process Via Integrated Torrefaction–CLC–Methanation

Bioenergy with carbon capture and storage (BECCS) or utilization (BECCU) allows net zero or negative carbon emissions and can be a breakthrough technology for climate change mitigation. This work consists of an energetic, exergetic, and economic analysis of an integrated process based on chemical looping combustion of solar-torrefied agro-industrial residues, followed by methanation of the concentrated CO2 stream with green H2. Four agro-industrial residues and four Italian site locations are considered. Depending on the considered biomass, the integrated plant processes about 18–93 kg h−1 of raw biomass and produces 55–70 t y−1 of synthetic methane. Global exergetic efficiencies ranged within 45–60% and 67–77% when neglecting and considering, respectively, the valorization of torgas. Sugar beet pulp and grape marc required a non-negligible input exergy flow for the torrefaction, due to the high moisture content of the raw biomasses. However, for these biomasses, the water released during drying/torrefaction and CO2 methanation could be recycled to the electrolyzer to eliminate external water consumption, thus allowing for a more sustainable use of water resources. For olive stones and hemp hurd, this water recycling brings, instead, a reduction of approximately 65% in water needs. A round-trip electric efficiency of 28% was estimated assuming an electric conversion efficiency of 40%. According to the economic analysis, the total plant costs ranged within 3–5 M€ depending on the biomass and site location considered. The levelized cost of methane (LCOM) ranged within 4.3–8.9 € kgCH4−1 but, if implementing strategies to avoid the use of a large temporary H2 storage vessel, can be decreased to 2.6–5.3 € kgCH4−1. Lower values are obtained when considering hemp hurd and grape marc as raw biomasses, and when locating the PV field in the south of Italy. Even in the best scenario, values of LCOM are out of the market if compared to current natural gas prices, but they might become competitive with the introduction of a carbon tax or through government incentives for the purchase of the PV field and/or electrolyzer.