Modeling and Analysis of the Flap Actuation System Considering the Nonlinear Factors of EMA, Joint Clearance and Flexibility

The performance of the flap actuation system directly affects the control effect and the flight quality of an aircraft. The electromechanical actuator (EMA) and the linkage mechanism are important components of the system. In order to achieve the goals of good transmission accuracy and dynamic response, the influence of nonlinear properties in the transmission chain including the EMA and linkage mechanism should be considered. A co-simulation model at the system-level of the flap actuation system was developed, which takes nonlinear factors of the EMA, the impact dynamics of the linkage mechanism with joint clearance and the rigid–flexible coupling characteristics into account. Moreover, the experiments with different command frequencies and loads were performed. The simulation and experimental results were compared to verify the effectiveness of the co-simulation model. Finally, the effects of nonlinear properties including the contact stiffness and clearance of a planetary roller screw mechanism, EMA anchorage stiffness, number of clearance joints, flexibility and load are discussed. This work can contribute to analyzing the performance of an electromechanical multibody system with nonlinear characteristics, which has crucial academic meaning and engineering application values for the development of systems with high speed, good reliability and long life.