An industrial IoT-based deformation resistance prediction and thickness control method of cold-rolled strip in steel production systems

Different from traditional analytical and numerical simulation methods, data-driven methods can more effectively describe the effects of nonlinear and coupling factors. Although the fluctuations of deformation resistance and thickness for hot-rolled strips significantly influence the thickness accuracy in strip cold rolling, the traditional deformation resistance prediction model and thickness control mode don't involve that. Thus, based on the Industrial Internet of Things (IIOT) platform and data-driven technology, this work proposed a new method for deformation resistance prediction and a new mode of feed-forward control for strip thickness. IIOT platform can collect production data from the various levels to provide a complete data set. The deformation resistance prediction model is established by adopting the differential evolutionary algorithm to optimize the bi-directional long and short-term memory network. In addition, the feed-forward control (DFFC) strategy for strip thickness is proposed based on deformation resistance prediction. An application results of a 1420 mm production line of CR indicated that the established prediction model could provide a high accuracy prediction for deformation resistance, and compared to traditional thickness gauges-based automatic gauge control methods, the DDFC can capture the effect of the fluctuations of deformation resistance and thickness for the hot-rolled strip to improve thickness accuracy effectively.