Improved broadband design of SiC/MWCNT absorbing materials through synergistic regulation of heterointerface structure and triple periodic minimal surface meta-structure

SiC/multi-walled carbon nanotube (MWCNT) composites are considered to be promising materials for high-temperature electromagnetic wave (EMW) absorption due to their strong thermal stability and tunable dielectric properties. However, the EMW absorption performance of these composites is limited by poor impedance matching. This study proposes a novel multiscale structure synergistic regulation approach to enhance EMW absorption performance, which involves constructing a heterointerface structure and a triple periodic minimal surface (TPMS) meta-structure. The addition of a SiO2 shell as an impedance layer to the SiC/MWCNT core to improve the intrinsic impedance. Meanwhile, the heterointerface between the core-shell structure leads to multiple interface polarization, significantly enhancing EMW energy dissipation. Consequently, the effective absorption bandwidth (EAB) of SiO2-SiC/MWCNT composites increased from 0.88 to 4.56 GHz. Furthermore, a TPMS meta-structure, fabricated by three-dimensional (3D) printing and sol infiltration technology, is developed to further improve impedance matching with the equivalent electromagnetic effect. Simulation and experimental results demonstrate that the SiO2-SiC/MWCNT TPMS meta-structure exhibits broadband EMW absorption performance, with the EAB reaching 7.2 GHz. This improvement is attributed to the synergistic regulation of the heterointerface structure and TPMS meta-structure, which provides a good balance between the requirements of electromagnetic loss and impedance matching. Additionally, the composites exhibit excellent oxidation resistance, as their EAB remains almost unchanged after exposure to 1000 °C for six hours. This research offers a new design paradigm for ultrabroadband design of the nonmagnetic high-temperature absorbing materials.