Formability of Third Generation Advanced High Strength Steel: Experimental and Theoretical Approach

The aim of this paper is to evaluate, predict and analyse the plastic properties and formability of third-generation advanced high-strength steel (3genAHSS), with a specific focus on USS CR980XG3TM AHSS as the reference material. Forming limit diagrams were determined, utilizing a range of experimental methods, including Nakajima tests, Erichsen tests, uniaxial tensile tests, and the Bulge test. A pivotal aspect is the application of an advanced sheet metal forming limit model based on Marciniak-Kuczynski analysis to simulate localized necking onset. Various constitutive equations, such as von Mises, Hill 48, and Yld2000-2d yield conditions, were used in simulation, alongside strain hardening laws like Swift and Voce. Comparative analyses were conducted to assess the accuracy of different models in predicting forming limits, with a particular emphasis on the influence of strain rate sensitivity. The study underscores the significant impact of the experimental method on forming limit values, highlighting that Yld2000-2d and the Swift hardening law with strain rate sensitivity provide optimal reproducibility of experimental data. Furthermore, the research emphasizes the necessity of considering strain rate sensitivity for accurate numerical simulations, stressing the effectiveness of the Marciniak-Kuczynski model when combined with proper constitutive equations in predicting forming limits for USS CR980XG3TM AHSS.