Chemical recycling of polycarbonate and polyester without solvent and catalyst: mechanochemical methanolysis

In this study, we present a green and economical approach to chemical recycling of commercial polycarbonates and poly-esters, specifically poly(bisphenol A carbonate), poly(ethylene terephthalate), and poly(lactic acid). Our method involves mechanochemical ball-milling of a heterogeneous mixture of plastic and methanol, resulting in quantitative depolymerization to yield monomers or useful chemical units that already have high demands. We found that the energy-intensive step is forming physical contact between the reactants, rather than the chemical methanolysis itself. Mechanochemical ball-milling facilitates sufficient physical contact and energy transfer between plastics and methanol, eliminating the need for solvents and catalysts. Our study demonstrates a practical and sustainable process with minimal chemical input and simple output for the chemical recycling of these plastics. Mechanochemical methanolysis of polyester and polycarbonate eliminated catalyst and solvent.