Agri-Biodegradable Mulch Films Derived from Lignin in Empty Fruit Bunches

Mulch films increase soil temperature, maintain soil moisture, improve water and fertilizer absorption, and reduce weed growth. This work studied a mulching film made using polyvinyl alcohol (PVA) and lignin extracted from empty fruit bunches (EFBs). The mulch films were investigated for opaqueness, biodegradation, water-solubility, absorption, and mechanical properties. Life cycle assessment (LCA) and cost estimate analysis were conducted. The composite mulch film-PVA solution was blended with 6% EFB lignin in dimethyl sulfoxide (DMSO) solution using five different amounts (0, 20, 40, 60, or 80 wt% lignin). The results showed that increasing the amount of lignin increased the film's water solubility, moisture content, and biodegradability. At the same time, water absorption tended to decrease. Consequently, the light transmittance of the film was reduced, which had a positive effect on preventing soil weed growth. Tests of the mechanical properties showed that 60% lignin in the PVA film had the highest tensile strength (16.293 MPa). According to the LCA studies and cost estimation, the lignin-mixed PVA film had the lowest impact and was cheaper than the commercial mulching film. The results suggested that it is possible to blend polyvinyl alcohol polymer with lignin to improve biodegradability up to 25.47% by soil burial and 32% by water solubility.