Impact of a polymer modifier on directing the non-classical crystallization pathway of TS-1 zeolite: accelerating nucleation and enriching active sites

The crystallization process directly affects the physicochemical properties and active centers of zeolites; however, controllable tuning of the zeolite crystallization process remains a challenge. Herein, we utilized a polymer (polyacrylamide, PAM) to control the precursor structure evolution of TS-1 zeolite through a two-step crystallization process, so that the crystallization path was switched from a classical to a non-classical mechanism, which greatly accelerated nucleation and enriched active Ti sites. The TS-1 crystallization process was investigated by means of various advanced characterization techniques. It was found that specific interactions between PAM and Si/Ti species promoted the assembly of colloidal precursors containing ordered structural fragments and stabilized Ti species in the precursors, leading to a 1.5-fold shortened crystallization time and enriched Ti content in TS-1 (Si/Ti = 29). The PAM-regulated TS-1 zeolite exhibited enhanced catalytic performance in oxidative reactions compared to conventional samples.