Direct Ink Writing of AISI 316L Dense Parts and Porous Lattices

The focus of the present work is the development of a metallic ink that possesses controlled rheological properties: by keeping printing parameters constant both AISI 316L dense parts and porous scaffolds have been produced. Shrinkage, porosity, and mechanical properties have been studied to evaluate the link between the ink rheological properties and the final part. Depending on binder composition, linear shrinkage ranging from 9% to 22% and porosity from 34 to 7 vol% are measured. Tensile strength for specimens sintered at 1240 °C reach the value of 444 MPa and elongation at a break of 12.3%. These values are still far from additively manufactured AISI 316L parts with powder bed fusion technologies, but represent an improvement compared to previously reported data in the literature for AISI 316L parts 3D printed by DIW. Porous scaffolds with a spanning distance of 1.2 mm are printed and sintered. Porosity of 74 vol% and compression strength of 74 MPa are measured for this set of samples showing how the produced ink represents a valuable alternative to pastes already present in the literature.