Correlation of Thermo-Elastic Material and Corrosion Behavior of Refractory Castables by In-Situ Measurements

Corrosion is one of the most common wear mechanisms of refractories. Corrosive attacks lead to chemical and microstructural changes. Hot corrosion compromises chemical and/or physical interactions. Thus, the process is complex and not yet fully understood. Currently, corrosion is investigated post mortem by means of X-ray diffraction or scanning electron microscopy. These methods have the drawback that some information is lost on cooling. In-situ measurements, however, take measurements within the process. In resonant frequency and damping analysis (RFDA), a sample is excited to vibrate by a mechanical impulse. The vibrating sample emits an acoustic signal. This is recorded with a microphone and evaluated by means of Fast Fourier Transformation (FFT). We measured the change of the frequency of a low cement castable during the corrosion process. Further simplified experiments with less complex materials were done to confirm the results. Distinctive points of the curves could be correlated to specific corrosion phenomena, like melting or infiltration. The applied methods include a first characterization of the material with open porosity, density and in-situ high-temperature (HT)-RFDA measurements as well as a study of the slag behavior.