Design and Efficiency Enhancement of a Ka-Band Industrial Gyrotron

The key subsystems of a high efficiency material processing gyrotron are designed at an operating frequency of 27.885 GHz. A triode-type electron gun is designed to launch hollow spiraling electron beam. The outer diameter of the gun is kept at 50 mm to lower inside diameter of the magnet. Start oscillation current for TE02 operating as well as competing modes is plotted. The output power and efficiency are predicted to be 18.4 kW and 46%, respectively, based on single mode time-dependent analytical equation. Beam-wave interaction is studied by employing particle-in-cell (PIC) simulation. Electronic efficiency and output power are increased by operating the tube in hard excitation region. An axially slotted cavity is adopted to abridge mode competitions. The output power and electronic efficiency are obtained to be 20.08 kW and 50.2%, respectively, without considering any velocity spread of the electron beam. However, the efficiency is reduced to 45%, when a moderate transverse velocity spread of 5% is considered. The power efficiency is enhanced to 67.07% by introducing a 3-staged depressed collector.