Synthesis, Characterization and Properties of Phthalonitrile-Etherified Resole Resin

Abstract A new type of phthalonitrile-etherified resole resin (PNR) was synthesized from resole resin and 4-nitrophthalonitrile. The differential scanning calorimetry results showed that the curing temperature of PNR is lower than that of phthalonitrile resin. Excellent thermal stability and bonding properties were obtained after curing at 220°C. TGA showed that in air, the temperature of 5% weight loss (T 5%) of the cured PNR was 446°C, approximately 41°C higher than that of resole resin (RS), and the char yield at 800°C increased from 4% for RS to 33% for PNR. The shear strengths of PNR at room temperature and high temperature were increased by 8% and 133%, respectively, over those of RS, and after aging at 350°C for 2 h, these values were increased by 262% and 198%, respectively, over those of RS. Its excellent curing behavior, heat resistance and high bonding strength show that PNR can be used as a high temperature-resistant adhesive. Graphical abstract The introduction of nitrile groups improves the heat resistance of resole resin and also improves the adhesive properties of resole resin at high temperatures and its heat aging.