Mechanism, cutting performance, and tool wear of MQL milling aluminum alloys with dual-nozzle

Although minimum quantity lubrication (MQL) machining offers excellent economic and environmental benefits, its application in actual production has been extremely restricted due to the lack of understanding of the oil mist penetration and lubrication mechanism. To reveal the oil mist penetration mechanism and process characteristics of the MQL milling process, the response surface methodology (RSM) was adopted to investigate the interaction of factors on the MQL cutting performance, optimize the process parameters, and establish the predictive models. Furthermore, the CFD simulation of the fluid field characteristics and negative pressure oil mist penetration tests were carried out to reveal the mechanism of oil mist penetration. Experimental results show that the interaction of factors has a different effect on response variables due to the various penetration capabilities, and compared with dry cutting, MQL reduced surface roughness by 34.58