A mass rate-of-rise model for additively manufactured wick structures

The hydraulic performance of heat pipes is typically characterized by the ratio of the wick's permeability to effective pore radius, K/reff. To experimentally quantify these values, mass rate-of-rise (mROR) testing is performed by dipping the tip of the wick into a liquid reservoir to track liquid uptake; the experimental data is then fitted to an ROR model. For conventional wicks, the gravity-based m-t model is free of user decisions and the most reliable. However, here we show that this model poorly fits ROR data for additively manufactured (AM) wicks, resulting in underprediction of K/reff. Experimental tests were conducted using 2 AM wicks-grooved and simple cubic-fabricated by laser powder bed fusion. Visual observations revealed that AM wicks exhibited a superposition of two wicking behaviors: a primary flow and microgroove/corner flow. The primary flow quickly fills the innermost area of the wicking structure. In contrast, the secondary flow gradually creeps up the 3Dprinted strut surface through the printed fine scale features. A third term was introduced to improve the data fitting, based on previous research on capillary rise in corners. The revised model measured the AM grooved and simple cubic wicks' K/reff values as 1.23 & mu;m and 1.02 & mu;m, respectively.