Evaluation of paper coated with cationic starch and carnauba wax mixtures regarding barrier properties

Studies of single-use packaging have aimed to replace materials obtained from non-renewable sources with biodegradable materials from renewable sources in response to environmental concerns. Their barrier properties maximize shelf life and product safety. To provide such green packaging, this work aimed to describe the chemical, physical, morphological, and barrier properties of bilayer coatings made from mixtures of cationic starch (S) and carnauba wax (W) on kraftliner paper (86 ± 1 g/m²). Two coating layers (15.0 ± 0.5 g/m²) of both materials in different proportions were compared to uncoated paper and doublewet-and-dry paper. The addition of cationic starch to carnauba wax raised the melting point of the wax, preventing it from completely entering the paper's pores but instead producing a layer on top of them. The hydroxyl groups present in coated paper S contributed to its hydrophilicity, showing a high Cobb value, absorbing 153 g/m² more water than control samples. Further, the mixtures showed higher hydrophobicity than the cationic starch-treated samples, with a high-water contact angle (100 ± 4°), similarly found for the W treatment. In addition, mixtures showed 0.35°/s less wettability than the W treatment. In terms of mechanical strength, the lower tensile strength and Young's modulus of the coated sheets brought on by hornification appear to have been predominantly caused by water in the suspensions. The addition of carnauba wax to the cationic starch decreased the resistance of coated papers to oil. However, there was an improvement in the water barrier by decreased water absorption and wettability and an increase in water contact angle.