Numerical study of rock-breaking mechanism in hard rock with full PDC bit model in compound impact drilling

Geothermal reservoir rocks have the characteristics of high stress, high hardness and high abrasiveness, which makes the drilling rate low and the drilling cost high, and hinders the application of geothermal energy. Improving drilling efficiency in hard rock strata is the prerequisite for large-scale application of geothermal energy. Impact drilling is considered to be the most effective drilling method in hard formations. PDC (Polycrystalline diamond Compact) bit compound impact drilling is one of the impact drilling methods, which has been widely concerned in recent years. In order to further improve the drilling efficiency of this method, the mechanism of PDC bit compound impact rock breaking is studied. Drucker-Prager criterion was used as rock constitutive relation, equivalent plastic strain was used as rock failure criterion, MSE (mechanical special energy) was used as evaluation method of rock-breaking efficiency, and a three-dimensional simulation model of full-size PDC bit for compound impact rock -breaking was built. The rock breaking law in PDC bit compound rock breaking process and the impact vector angle and impact duration on rock breaking efficiency are analyzed. The results show that the compound impact drilling can effectively alleviate the stick-slip vibration phenomenon, and improve drilling efficiency. In the compound impact mode, compressive stress failure and tensile stress failure occur at the same time, and the tensile stress failure is the main failure mode. The peak stress of the rock is 5.49% larger, and the residual plastic deformation is about 4.28% smaller than that of non-impact mode. With the increase of impact angle, the MSE decreases first and then increases a little. The optimal impact vector angle is in the range of 30 degrees-50 degrees. With the increase of the impact time, the MSE decreases in a wavy manner. In the range of 0.2 ms-1.0 ms, the optimal impact time is 0.8 ms-1.0 ms.(c) 2023 Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).