Extrusion and Subsequent Transformation of Textile-Reinforced Mortar Components—Requirements on the Textile, Mortar and Process Parameters with a Laboratory Mortar Extruder (Labmortex)

To produce defect-free extruded and shaped components, the forming behaviour of extruded fibre-reinforced mortar mixtures, impregnated textiles and extruded textile-reinforced mortar (TRM) was investigated. The TRM test specimens were formed longitudinally and transversely using specially developed forming setups. Regardless of the selected fibre content ranging between 0 and 0.5 Vol.-%, defect-free longitudinal forming of the mortar is possible up to a bending radius of 5 cm and transversely up to a bending radius of approx. 6 cm. For the extruded TRM specimens, longitudinal bending radii of up to 10 cm were achieved. The results represent the basis for the construction of new formwork-free extruded and subsequently shaped textile-reinforced concrete components.