Impact of the Cathode Layer Printing Process on the Performance of MEA Integrating PGM Free Catalyst

In this work, platinum group metal (PGM) free-based cathode active layers were prepared using different printing techniques. The membrane electrode assemblies (MEAs) integrate a PGM free catalyst based on Fe, N and C atoms at the cathode side. Scanning electron microscopy (SEM) images of MEA cross sections showed the strong impact of the fabrication process on the cathode structure, the porosity and the ionomer repartition. The MEAs were characterized in a 25 cm2 single cell using cyclic voltammetry under H2/N2. The performance of the MEAs and the double layer capacity of the cathodes were also shown to be linked to the process used. The comparison of the electrochemical accessible surface of the catalyst and of its surface area (SBET) led to the determination of a utilization factor. The coated membrane (CCM) made using the decal transfer process gives the best performances.