The effect of lignin-alumina hybrid additive on the properties of composition used in abrasive tools

Lignin-Al2O3 hybrids were tested as effective additives for application in abrasive materials. The main focus was on the reduction of environmental pollution. The emission of volatile compounds, mainly phenol and formaldehyde, was investigated using detailed evolved gas analysis (EGA) performed by means of mass spectroscopy (QMS) in combined differential scanning calorimetry (DSC) and thermogravimetry (TG) analysis. It was established that the addition of lignin-Al2O3 hybrid additives can reduce the emission of phenol and formaldehyde. Crucially, free phenol emission was not detected from the lignin-Al2O3 additives or from lignin itself using the TG-MS method. Moreover, the addition of lignin-type fillers to phenolic composites can lower emissions of the two aforementioned compounds. No emission of other toxic compounds was detected. The mechanical properties of the lignin-alumina hybrids and resin systems were investigated using the three-point flexural test (also as an element of an ageing test), a compressive test, and testing of abrasibility. The results indicate that the lignin and alumina used as a hybrid additive for abrasive materials improve the adhesion between the binder and abrasive grain, and increase the flexibility of the composites, which has a positive impact on the performance of the final products.