Multilayer (tin, TiAlN) Ceramic Coatings for Nuclear Fuel Cladding

In an attempt to develop an accident-tolerant fuel (ATF) that can delay the deleterious consequences of loss-of-coolant-accidents (LOCA), multilayer coatings were deposited onto ZIRLO (R) coupon substrates by cathodic arc physical vapor deposition (CA-PVD). Coatings were composed of alternating TiN (top) and Ti1-xAlxN (2-layer, 4-layer, 8-layer and 16-layer) layers. The minimum TiN top coating thickness and coating architecture were optimized for good corrosion and oxidation resistance. Corrosion tests were performed in static pure water at 360 degrees C and 18.7 MPa for up to 90 days. The optimized coatings showed no spallation/delamination and had a maximum of 6 mg/dm(2) weight gain, which is 6 times smaller than that of a control sample of uncoated ZIRLO (R) which showed a weight gain of 40.2 mg/dm(2). The optimized architecture features a similar to 1 mm TiN top layer to prevent boehmite phase formation during corrosion and a TiN/TiAlN 8-layer architecture which provides the best corrosion performance. (C) 2016 Elsevier B.V. All rights reserved.