Facile Synthesis Method of Zeolite NaY and Zeolite NaY-Supported Ni Catalyst with High Catalytic Activity for the Conversion of CO₂ to CH₄

In this work, the facile reflux method was used as a crystallization procedure for zeolite NaY synthesis. The zeolite mixture was aged for 7 days and then refluxed for crystallization at 100 °C for 12 h. The synthesized zeolite NaY was impregnated with 10, 20 and 30 wt%Ni solution to use as a catalyst for CO2 methanation. The 30 wt% of Ni on the zeolite NaY catalyst showed the highest CO2 methanation catalytic activity, with almost 100% CH4 selectivity. This can be explained by an appropriate H2 and CO2 adsorption amount on a catalyst surface being able to facilitate the surface reaction between them and further react to form products. The oxidation state of Ni and the stability of the catalyst were monitored by time-resolved X-ray absorption spectroscopy. The oxidation state of Ni2+ was reduced during the catalyst reduction prior to the CO2 methanation and it was completely reduced to Ni° at 600 °C. During CO2 methanation, Ni° remained unchanged. In addition, the stability test of the catalyst was conducted by exposing the catalyst to a fluctuating condition (CO2 + H2 and only CO2). The oxidation state of Ni° remained unchanged under the fluctuating condition. This indicated that the Ni/zeolite catalyst has high stability, which can be attributed to an appropriate binding strength between Ni and the zeolite support.