Optimal Design of Boundary Angle for Gas Foil Thrust Bearing Thermal Performance

As the energy density and efficiency requirements of air compressors continue to increase, gas foil thrust bearings face a high risk of thermal failure due to their elevated speed and limited cooling space. This paper proposes a novel structure for gas foil thrust bearings with enhanced thermal characteristics. A thermo-elastic–hydrodynamic model is developed using a thermal-fluid–solid interaction approach to investigate aerodynamic and thermal performance. The load capacity and thermal characteristics of nine different boundary angles are analyzed. The model is validated, and the actual characteristics of gas foil bearings with various boundary angles are examined using a test rig. The results indicate that, compared to conventional gas foil thrust bearings with a boundary angle of 0°, the new structure with a boundary angle ranging from −10° to −5° not only maintains the load carrying capacity but also improves thermal characteristics. Furthermore, this improvement becomes more pronounced with higher rotational speeds. Therefore, the proposed optimization is advantageous in reducing the risk of thermal failure.