Performance of membrane distillation assisted crystallization and crystal characteristics for resource recovery from desalination brine

Membrane distillation crystallization (MDC) has been widely studied in recent year for its potential for resource recovery from desalination brine with high concentrations. In this study, crystal samples produced from a benchscale MDC system have been analysed for crystal morphology, crystal purity and crystal size distribution (CSD). In addition, orthogonal fractional factorial (OFF) experimental design has been introduced to evaluate the influence of various operating conditions on the crystal size and CSD. Feed temperature (40 to 60 degrees C), crystallization time (60 to 180 min) and the feed composition have been used as the control factors. The results show that the MD in the MDC system maintains a consistent flux of 1.32 to 4.2 kg/m2 & sdot;h across various feed compositions; higher feed temperatures led to the formation of larger crystal clusters, while longer crystallization time yielded more cubic-shaped crystals; an overall NaCl purity exceeding 99.08 % has been achieved throughout all the experiments; and the increased feed temperature and prolonged crystallization time results in a narrower CSD. The result of OFF experimental design identifies feed temperature as the dominant factor affecting crystal size and CSD. However, the presence of impurities in the feed water could pose challenge to the thermal stability and longevity of the membrane.