Synthesis of ultra-high-temperature nitride amorphous bulk by reaction of halide precursors with sodium in liquid ammonia

Amorphous Si-B-N nanoparticles of uniform composition tunable over the entire range spanning pure Si3N4 to pure BN was synthesized through a simple homogeneous chemical reaction of the mixture of SiCl4 and BBr3 with Na in liquid ammonia. With these amorphous nanopowders, dense amorphous bulk material was obtained with SPS sintering at the temperature before the crystallization. The dense amorphous bulk of Si3B3N7 exhibited the highest value of hardness (8.8 GPa), flexural strength s (545 MPa), and fracture toughness KIC (10.6 MPa m1/2). These are significantly higher than those reported for other crystalline ceramics of the same composition and surpass those of the completely dense crystalline ceramics. The fully-dense amorphous bulk material exhibited excellent resistance to oxidation up to 1550 degrees C.