A Computer Vision Approach for Level Measurement of Refilling Stations in Industrial Scenarios.

In industrial environments, the measurement and monitoring of filling levels (FL) in refilling stations (RS) are critical for quality control processes. Traditional methods used for this purpose, such as manual inspection and sensor-based techniques, have proven to be costly and time-consuming. As an alternative, this paper proposes a novel approach that leverages computer vision (CV) and advanced image processing techniques. This approach provides a more efficient and accurate method for monitoring filling levels in refilling stations, thereby reducing operational costs. The system operates through a comprehensive five-stage pipeline, including pre-processing, perspective transformation, thresholding and edge detection, post-processing and filling level calculation. The performance evaluation of this approach demonstrated promising results in accurately determining filling levels in most scenarios. However, we also identified challenges such as overlapping columns and occlusions in the camera’s field of view that require further improvements. By addressing these challenges, our research aims to develop a streamlined and automated method for filling level measurement in refilling stations, thereby enhancing productivity in industrial environments. Ultimately, this proposed approach holds potential to significantly improve the efficiency of refilling stations across multiple sectors.