Preparation of Reduced Iron Powder from High-Phosphorus Iron Ore: A Pilot-Scale Rotary-Kiln Investigation

Dephosphorization is essential for utilizing high-phosphorus iron ore (HPIO), and this work prepared reduced iron powder via reductive roasting in a semi-industrial rotary kiln follower by magnetic separation. Under the conditions, reductive temperature of 1150 & DEG;C, duration time of 60 min, mass ratio of briquettes to pea coal of 1:1, the reduced iron powder with an iron grade of 93.21% and phosphorus content of 0.13% was obtained, of which the corresponding iron recovery is 82.68% and dephosphorization ratio is 89.87%. The limestone reacted with gangue to form calcium aluminum silicate, preventing the reduction of phosphorate and in turn the formation of ferrophosphorus.