Experimental study on sub-regimes of air-water slug flow in a rectangular micro-channel

In mini/micro-channel two-phase flow, slug flow occurs easily because of the significant influence of surface tension and the low gravitational effect on the flow. Although an irregularity of slug flow has been reported, previous studies on mini/micro-channel slug flow have mainly concerned the slug flow with the alternate of film and liquid slug zones regularly. Therefore, the present study investigates sub-regimes of micro-channel slug flow with regular or irregular alternating film and liquid slug zones to understand their principal characteristics. Experiments are performed to visualize and simultaneously measure the transient local pressure of the air-water mixture flow in a horizontal rectangular channel with a 2 mm height and 1 mm width. Superficial Reynolds numbers for liquid and gas phases range from 56 to 1116 and 5.75 to 245, respectively. With the aid of visualization data, slug flow is categorized into two types of stable slug flow and four types of unstable slug flow. Present slug flow data is compared with previous correlations for predicting the regime of bubble formation mechanism, flow regime boundaries, and frictional pressure gradient. Measured temporal pressure records are analyzed using a fast Fourier transform and digital Butterworth filter, while a dominant frequency is identified from the normalized average power spectrum. Then, the local pressure fluctuation at the dominant frequency is examined for different types of slug flow using the visualization results. A morphological repetition is confirmed to be associated with the pressure fluctuation: the repeated film and liquid slug zones in both types of stable slug flow, the alternative between liquid-only flow and a group of gas bubbles and liquid slugs in type 3 unstable slug flow, and the periodic variation of bubble length in type 4 unstable slug flow. However, no correlation between morphological characteristics and pressure fluctuation is found in type 1 and 2 unstable slug flows.