Prediction and Validation for Welding Deformation of the Upper Port Stub

The vacuum vessel (VV) as an ultrahigh vacuum pressure vessel is one of the essential components of the Chinese Fusion Engineering Test Reactor (CFETR) device. VV has strict position tolerance. The VV port stub is a typical large-scaled welded structure manufactured by electron beam welding (EBW) technique. Welding has the most significant influence on deformation. Therefore, it is essential to analyze welding deformation. A systematic welding simulation method aimed at welding deformation controlling for a large EB welded structure is proposed in this article. First, the dynamic process of EBW of 50-mm-thick ultralow carbon austenitic stainless steel was simulated based on the thermal elastoplastic theory. The weld forming mechanism of high energy density welding of the thick plate was revealed. Then the inherent strain extracted from the results of the simulation of local welding was introduced to the simulation of tailor welding of the port stub. Finally, optimal welding sequence and clamping conditions were obtained, and the reliability of the simulation was verified by the profile measurement results of the inner shell of the upper port stub.