Fault Size Estimation of Bearings Using Multiple Decomposition Techniques with Artificial Neural Network

A running machine generates multi-frequency vibration signals which can be captured by accelerometers. Empirical mode decomposition, wavelet decomposition, and wavelet packet decomposition are the commonly used methods to decompose the multi-frequency signal. Quick fault classification, accurate signal decomposition, and fault size detection are still a problem in machines with rotary components. In the proposed work, fault diameter in rotary part of machine is detected and classified using the machine learning methods. In the first stage, we have employed empirical mode decomposition (EMD) for high-frequency noise removal. Residue signal is obtained by removing first IMF from base signal considering first IMF as a high-frequency noisy signal, followed by wavelet decomposition. Entropy of the wavelet coefficient obtained from 3(rd) level decomposition of residue signal is calculated which acts as an input parameter to the machine learning techniques to determine the diameter for fault. Three different sets have been taken for inner race, outer race, and ball race correspondingly. The proposed method classifies and detects the fault diameter up to 99.5%. The proposed method can be used for different types of continuous as well as discrete wavelets.