Integration of solar field with multiple stage evaporator to sustain eco-energy in pulp and paper plant

Deploying renewable energy to unit design energy-efficient technologies may fulfill the additional demand of various energy-intensive industries for their sustainability and resiliency. Multiple Stage Evaporator (MSE) is one of the most energy-intensive units used to extract the water content of the weak liquor in various industries, including the paper industry. This energy intensiveness may be reduced by integrating various Energy Reduction Schemes (ERSs). Hence, this work proposes a ERSs integrated MSE model to analyze its energy efficiency. These ERSs includes Thermo-Vapor Compressor, Steam-, Feed- Split, Feed Preheater, and Flash Tanks. Further, the performance of the proposed model is investigated under two important real-time plant complexities: Boiling Point Elevation and Fouling to achieve more realistic results. The performance analysis is initiated with the formulation of a nonlinear constrained optimization problem to increase the steam economy (SE). Also, the simulation is extended to validate at two different product concentrations (52% and 65%) by employing state-of-art optimization algorithms: CONOPT, and SCA in GAMS and MATLAB respectively. The simulated results shows an increment 1.64% and 1.37% of SE for both 52% and 65% concentration of weak liquor respectively in case of CONOPT than SCA. Also, the waste heat of the condensate, feed, and product may be further utilized for the heat recovery by incorporating the flash tanks which leads to a countable energy saving. Eventually, integrating the solar fields: PTC and LFR ensures a notable reduction in conventional heat utilization by 85.96% and 92.85%, respectively and hence, enhance the energy efficiency.