Characterization and catalytic gasification of the aqueous by-product from vacuum pyrolysis of biomass

Spruce wood residues were treated in a vacuum pyrolysis Process Development Unit with a throughput capacity of 28 kg/h. Two aqueous phase condensate samples with COD concentration varying between 190 and 255 g/L were produced and sequentially extracted with dichloromethane and ethylacetate solvents. The soluble organic matter was composed of acidic, phenolic, alcoholic and ketonic compounds. The insoluble fraction was sequentially distilled at 100 and 110-degrees-C under atmospheric pressure. Mainly water was recovered in the first distillate, while the second distillate contained 30.4% formic and acetic acids, 69.4% water and 0.2% residual organic compounds. The distillation residue was rich in oxygen and was essentially insoluble in any organic solvent. The two aqueous phase pyroligneous samples were treated in Battelle's Thermochemical Envirornmental Energy System (TEES(R)), a registered service mark of Onsite*Ofsite, Inc. of Duarte, California, U.S.A. The results of the tests showed that similar results were obtained with either feedstock. In batch tests a COD reduction of 99% was achieved. The product gas composition was typically about 49 % methane, 5 % hydrogen, 1% ethane and 45% carbon dioxide. Tests in a continuous stirred-tank reactor produced reproducible data which can be used for process scale-up. Catalyst lifetime was identified as needing further improvement. The preliminary results demonstrated the technical feasibility of the catalytic gasification process as a useful step in the recovery of energy from the secondary condensate stream and the cleanup of the by-product water from vacuum pyrolysis of wood.